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What is stamped concrete? How does it work? This page is designed to give those unfamiliar with our products a description of how Decorative Concrete is achieved. The projects shown here used Butterfield Color's Uni-Mix Integral Colorant, Perma-Cast Antiquing Release Agent, and Butterfield Color Stamping Tools.
NOTE: This guide is intended as an overview, designed to give the professional Concrete Contractor a feel for the Stamped and Decorative Concrete process. For more technical assistance regarding the use of Butterfield Color Products read all associated product information; Technical Data Sheet (TDS), Specificaiton, MSDS or contact us toll free at 800-282-3388.
Step 1: Into the truck
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When
using the integral coloring system, the first step is to put the
colorant into the truck. We recommend using a 4-inch slump. When
adding the Uni-Mix®, make sure you have brought the load
to the top of the truck. Simply tear off the the top of the bag, and
throw in the entire bag, including the packaging. This saves a lot
of mess, and the bag disintegrates completely. Mix for 110
revolutions. |
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Step 2: Pouring
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This is
a fairly standard procedure. After the truck has mixed for
approximately 110 revolutions (about 5 minutes), pour the
concrete. |
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Step 3: Striking Off
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The
initial leveling off of the concrete is called striking off, and is
shown here using a straight 2 x
4. |
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Step 4: Jitterbugging
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The
process known as "jitterbugging" helps bring some of the cream to
the surface, allowing smoother finishing and
stamping. |
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Step 5: Bullfloating
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"Bullfloating" is the next step. This closes the
surface, bringing cream to the surface while flattening and
smoothing it. It uses a long-handled magnesium
float. |
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Step 6: Edging & Trowelling
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Edging
the concrete gives it a nice smooth radius edge to the
concrete. |
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Step 7: The Fresno Finish
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The
Fresno is the final finishing before release is applied. It uses a
long-handled trowel, which is made of steel. Note: The use of the
fresno should be avoided if freeze thaw is an issue. Instead, the
final finish should be performed with a wood or magnesium
bullfloat. |
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Step 8: Throwing Release
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Once
satisfied with the edging and the finish, it is time to throw the
release. |
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As you
can see, the release is spread evenly over the entire slab of
concrete by literally throwing it. The release agent is used to
prevent bonding between the stamping tools and the concrete. It also
adds depth and texture to the
concrete. |
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Step 9: Laying the Tools
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The
Largestone Fan pattern is being used here, and as you can see,
laying the stamps starts on one side of the job, and works its way
over to the other side. |
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This is
a continuation of the laying
process. |
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Step 10: Finally, the Stamping!
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To help
imprint the stamps, we use a 10" x10" cast iron tamper with a strong
wood handle. |
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On the
right, you'll notice that flexible mats are being used along the
edges to extend the pattern
fully. |
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Step 11: Finishing Touches
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It may
be necessary to touch up some of the joints using a chisel before
the concrete has dried. |
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Step 12: The End Product
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After
1-2 days, or when concrete has cured sufficiently, it should be
pressure washed to remove excess release powder. After the concrete
has dried thoroughly, it should be sealed using our non-yellowing
acrylic sealer. |
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Here is
the patio from the other
side. |
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